% Corrugated boxes can protect even the most fragile items, including glass and chemical liquids. Yet other factors outside the transportation and handling of these products contribute to damages. The data below are from 1960 to 2018, relating to the total number of tons of paper and paperboard containers and packaging generated, recycled, composted, combusted with energy recovery and landfilled. However, once the corrugated is manufactured, moisture regulation is critical, so the corrugated board is dried to achieve a moisture content of 10-12% to optimize it for strength and prevent box manufacturing issues, such as: Maintaining the moisture content of the corrugated box plays a critical role in its performance. Corrugated is an engineered material, specified by paper grade, flute, style, manufacturers joint, and adhesivemainly. What is The Joint Commission's position on managing cardboard or corrugated boxes and shipping containers? The data below are from 1960 to 2018, relating to the total number of tons of other miscellaneous packaging generated, recycled, composted, combusted with energy recovery and landfilled. Solid fiber Offering versatility and durability, solid fiber is designed to be stronger and more moisture resistant than corrugated packaging. Pallets made with green wood can have a moisture content (MC) ranging from 50-100% and can easily contain more than ten pounds of water. Molded fiber A complete line of innovative fiber-based solutions that protect your products. Take a look at our two other product categories and at our materials. Keywords: Relative humidity, Moisture, Scumming, Ink peeling, Crisp, Temperature, Flute, Liner, Curling. }]'YfN U zQnh)=nozo3gip&I|-5S|G~x?SAYY?\YX5~Z0oE8f6:34cw& XvZ-r) 4xB*vtlZsvq{ s8eSp|GcS*=hX f+*Pga!,#`~PT(9Ux]Ep|%P?>/+|xI 2$J[sASSt!X%PE$tC]a =J@5.F2` q p-"Aw;q^0rDNQNdS0Z"'Szt#c7Fz{DTm+p?iKB0)i:,3bJA41) it means that all the well known requirements of other standards are met (e.g. Container and packaging products, especially corrugated boxes, are among frequently recycled products. Read our latest Playbook to discover how to ensure efficient product handling, best practices All rights reserved. This was 12.2 percent of all MSW combusted that year. Box users make major investments in the development, production and promotion of their products. Stretch Wrapper + Film Cost and ROI Calculator, 6075 Lakeside Blvd This was 11.8percent of MSW landfilled in 2018. Obtain useful information in regards to patient safety, suicide prevention, infection control and many more. Containers and packaging are used in the shipping, storage and protection of products. An official website of the United States government. Moisture produces unsightly staining. In 2018, the recycling rate of generated packaging and containers was 53.9 percent. The result is known as moisture resistant adhesive (MRA). Pepsi and Fantas respective new visual identities are optimized for both analog, physical spaceslike packagingand for the online and digital worlds. Remember, without the lowly corrugated box, the product cannot be shipped! However, over time, cases can shift, creating a gap that can lead to product damage. Even stretching the limits of extreme accountability, its virtually impossible for an inanimate objectsay, a case of twenty-four 18oz cans of cornto heed a common warning: Travel at your own risk., Or even the caution Items may shift during loading.. Recycling data for other aluminum packaging categories were not available for 2018. Touch points can become flash points for product damage. An official website of the United States government. One solution to this problem is to stabilize the load by using stretch wrap. That way, the oldest inventory is used rather than remaining around and becoming more compromised. Wrong! x[oH |EX,NC$NCw?R' -%k(;=! When it is impossible to avoid extremes or fluctuations, bring the boxes to the packing line or another area for a period of time to condition them to a more normal atmosphere before using them. Avoid temperature and humidity extremes and fluctuations in storage areas. A lock (LockA locked padlock) or https:// means youve safely connected to the .gov website. The data below are from 1960 to 2018, relating to the total number of tons of glass containers generated, recycled, composted, combusted with energy recovery and landfilled. High-humidity conditions can weaken the adhesive that bonds the fluted medium to the liners, enough, in fact, that the corrugated can delaminate. The purpose is to ensure that from the purchase of raw material through the delivery of the finished product to the customers' premises, all parameters of quality, hygiene and traceability are monitored. Overall, paper and paperboard containers and packaging totaled 41.9 million tons of MSW generation in 2018, or 14.3 percent of total generation. Learn about the priorities that drive us and how we are helping propel health care forward. If the relative humidity is low, the corrugated will give up moisture. Seas the day with our quick guide to corrugated seafood shippers! Its not easy loading a 53-ft.-trailer. In 2018, landfills received 17.2million tons of MSW paper and paperboard. Certifications from The Joint Commission represent the most stringent, comprehensive and evidence-based proof of the success of your program available. Typical analog range is 0-10% moisture and up to as much as 40%, subject to . So, how extensive is the problem? Paperboards were subjected to WVTR test for 7 days at 22C temperature, 55% humidity and 42C temperature, 85%humidity values using Thwing-Al-bert EZ-Cup Vapometer Permeability Cups. Throughout its time in storage and up to the time its erected into a box, corrugated should remain flat and never stored on its edge. What are some specific problems caused by moisture? )3$q:z]==V/_WwOw~cogf8{<>E5ep8\3^G}`*Y Aluminum containers and packaging include beer and soft drink cans (including all carbonated and non-carbonated soft drinks, tea, tonic, waters and juice beverages), other cans, and foil and closures (including semi-rigid foil containers, caps, closures and flexible packaging). Pinwheeling helps to more fully utilize the space in a trailer or container when there is inadequate width to permit loading two turned pallets side by side. 2)XxN=.26^k )B7/-:vb aZ-NQ@4M Fluctuations in humidity can impact it even further. endobj The document was updated in 2019, the major change wasthe new TS 702 on Fishtailing & Gap variation. With the aim to contribute to the sustainability of packaging, the FEFCO Corrugated Packaging Recyclability Guidelinesprovide the industry with a practical set of tools to implement in the recycling of paper and board to ensure the optimal use of natural resources and minimise their environmental impact. Containers and packaging products in MSW are made of several materials: paper and paperboard, glass, steel, aluminum, plastics, wood, and small amounts of other materials. The corrugated board is considered as the second most used packaging material and the world's environmentally acceptable solution for packaging, with wide range of applications. Over his 25-year career Bodenheimer has spoken on a wide variety of topics includingreverse logistics, health and beauty accessories and damage research. It combines loading pallets straight and turned. Official websites use .gov endobj Leave the strapping, bundling or other unitizing device in place until boxes are ready for use. Indianapolis, IN 46278 Represents the most recent date that the FAQ was reviewed (e.g. Get a deep dive into our standards, chapter-by-chapter, individually or as a team. Were all familiar with how easily paper can soak up liquids. If you work in the seafood industry, you know exactly how delicate the process of transporting the latest catch to its point of sale can On April 28, we join the rest of Canada in observing the Day of Mourning. Colder temperatures hold less moisture. JavaScript appears to be disabled on this computer. In addition to accreditation, certification, and verification, we provide tools and resources for health care professionals that can help make a difference in the delivery of care. According to industry numbers, corrugated is utilized for 95% of packaged goods, with boxes (i.e. We know, boxes are not rocket science. Wood packaging includes mostly wood pallets, as well as wood crates. 2 0 obj Data on the production of wood packaging are derived from purchased market research and research from the Center for Forest Products at Virginia Tech and the United States Department of Agriculture's Forest Service Southern Research Station. Many suppliers have paper or cardboard distribution boxes that are designed for use in laboratory, pharmacy, patient care areas or sterile storage areas. The estimated amount of glass containers recycled in 2018 was 3.1 million tons, or 31.3 percent of generation. Therefore, any discussion about improving the sustainability of production and consumption must always address packaging as an essential part of the supply chain. The pallet is designated as damaged on delivery from the plant, and the carrier takes it back. Water is used in the corrugated board production and aids in creating the liner board, forming the flute structure, and as part of the starch adhesive that combines them. Entire unit loads rejected at distribution centers can cost well over a thousand dollars each and create significant delays. The overall recycling rate for paper and paperboard packaging was 80.9 percent in 2018. A dash in the table means that data is not available. In fact, when boxes are stacked on a pallet with as little as inch hanging-over, as much as 30% of their strength is lost! Consider that while shifting to more eco-friendly materials meets consumers increasing demand for more-sustainable packaging, the likelihood for damage rises. Keep learning with our Hospital Breakfast Briefings Webinar Series. A matter of protection: The environment or the product? Paper containers and packaging, excluding corrugated boxes, had a recycling rate of 20.8 percent, while corrugated boxes had a recycling rate of 96.5 percent in 2018. We should do our best to keep boxes relatively dry because humidity can have a huge impact on their performance. EPA used statistics from the American Forest & Paper Association (AF&PA) to estimate post-consumer paper and paperboard generation in 2018. % Manual operations are slowed and automated case erectors are jammed. In todays workplace, five generations are actively employed. Store boxes off the floor, on pallets or other flat dunnage. endobj In other words, this cannot be a needle in a haystack approach. Not only do you need to provide strong, durable corrugated boxes that can withstand drops and movement during transportation, but they must also be able to withstand various weather conditions including snow and rain. And just where do you start? EPA based its generation estimates on data supplied by the Steel Recycling Institute (SRI). it can produce a certificate at the customer's request, it can offer better product quality through better control and. Relative humidity regularly varies between 30 to 90 percent depending on location . The data below are from 1960 to 2018, relating to the total number of tons of containers and packaging generated, recycled, composted, combusted with energy recovery and landfilled. The ideal temperature and humidity are 72 F, 50% RH1. At the single-facer, it is heated, moistened, and formed into a fluted pattern on geared wheels. A solution for avoiding direct contact with the floor and for avoiding superimposed weights is storage racks, especially if the facility already is so equipped. Humidity varies by region and season, a fact intuitively grasped by all. This situation can be much like a double-edged sword. Higher humidity levels can drastically affect corrugate strength. But are they cognizant of the tremendous cost and waste that result from this practice? the moisture content of box board paper is (12 4)% moisture content is the moisture content in the paperboard, expressed in percentage, and the calculation formula is: moisture content = (original weight of sample - weight of sample after drying) 100% /original weight of sample Typical accuracy is about 0.1% moisture. Other paper and paperboard packaging in MSW includes milk and juice cartons and other products packaged in gable top cartons and liquid food aseptic cartons, folding cartons (e.g., cereal boxes, frozen food boxes, some department store boxes), bags and sacks, wrapping papers, and other paper and paperboard packaging (primarily set-up boxes such as shoe, cosmetic and candy boxes). Relative humidity is the amount of water the air can hold at a given temperature, so there is a direct relationship between temperature and humidity. The corrugated industry is acting in an environment where the requirements of customers are getting more and more strict and demanding. The new national standard states that the moisture content of the paper should not be above 14%, which means that the paperboard has an . stream Box 43176; Detroit, MI 48243; 313-531-1875 office; 313-531-1972 fax; sterlinganthony1@sbcglobal.net; www.pkgconsultant. This web page contains material-specific information and data on paper and paperboard. Stiffer trailers combined with rough roads can magnify the compressive stress on boxes by a factor of 10. A property of corrugated is flat-crush resistance; even so, that property should not be exceeded by superimposed weights. Learn about the development and implementation of standardized performance measures. Is this practical? No changes to content. FEFCO has updated the GMP (Good Manufacturing Practice) document in March 2020. Returning to the 95% statistic that opened this article, its division among the versions of corrugated might vary; however, corrugated, as an overall category, will retain its dominance. Evidence of damage is heavy creasing to the corrugate, a punctured case or other tell-tale signs, such as tears and rips. Continue your learning with a deeper dive into our standards, chapter by-chapter, individually or as a team. Furthermore, such a transparent standard, adapted to the material, also respects all its specific qualities (versatility, lightness, strength, recyclability). Editorial changes only: Format changes only. Tell us what you're looking for and we'll do our best to make it work!
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